Elasticity of a function

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Charlieplexing is a technique proposed in early 1995 by Charlie Allen at Maxim Integrated[1] for driving a multiplexed display in which relatively few I/O pins on a microcontroller are used to drive an array of LEDs.

The method uses the tri-state logic capabilities of microcontrollers in order to gain efficiency over traditional multiplexing. Although it is more efficient in its use of I/O, there are issues that cause it to be more complicated to design and render it impractical for larger displays. These issues include duty cycle, current requirements and the forward voltages of the LEDs.

A Charlieplexed digital clock which controls 90 LEDs with 10 pins of a PIC16C54 microcontroller. Click to enlarge picture.[2]

Traditional multiplexing

Display multiplexing is very different from multiplexing used in data transmission, although it has the same basic principles. In display multiplexing, the data lines of the displays are connected in parallel to a common bus on the microcontroller. Then, the displays are turned on and addressed individually. This allows use of fewer I/O pins than it would normally take to drive the same number of displays directly.

Charlieplexing

When using charlieplexing, n drive pins can drive n digits with n-1 segments. When simplified, it equates to n pins being able to drive n2-n segments or LEDs. Traditional multiplexing takes many more pins to drive the same number of LEDs; 2n pins must be used to drive n2 LEDs (though a 1-of-n decoder chip can be used to reduce the number of microcontroller I/O pins to ).

If the number of LEDs is known, then the previous equation can be worked backwards to determine the number of pins required. That is, L LEDs can be driven by pins.

Pins LEDs
1 0
2 2
3 6
4 12
5 20
6 30
7 42
8 56
9 72
10 90
n n2-n

Complementary drive

Charlieplexing, in its simplest form works by using a diode matrix of complementary pairs of LEDs. The simplest possible charlieplexed matrix would look like this:

Minimal 2-pin configuration for identical LEDs
2-pin configuration for different LEDs

By applying a positive voltage to pin X1 and grounding pin X2, LED1 will light. Since current cannot flow through LEDs in reverse direction, LED2 will remain unlit. If the voltages on pin X1 and pin X2 are reversed, LED2 will light and LED1 will be unlit.

The Charlieplexing technique does not actually make a larger matrix possible when only using two pins, because two LEDs can be driven by two pins without any matrix connections, and without even using tri-state mode. In this two LED example, Charlieplexing would save one ground wire, which would be needed in a common 2-pin driver situation.

However, the 2-pin circuit serves as a simple example to show the basic concepts before moving on to larger circuits where Charlieplexing actually shows an advantage.

Expanding: tri-state logic

If this circuit were to be expanded to accommodate 3 pins and 6 LEDs, it would look like this:

3-pin configuration for identical LEDs
3-pin configuration for different LEDs

This presents a problem, however. In order for this circuit to act like the previous one, one of the pins must be disconnected before applying charge to the remaining two. This can be solved by utilizing the tri-state logic properties of microcontroller pins. Microcontroller pins generally have three states, 5 V ('High'), 0 V ('Low') and 'input'. Input mode puts the pin into a high impedance state which, electrically speaking, "disconnects" that pin from the circuit, meaning little or no current will flow through it. This allows for the circuit to see any number of pins connected at any time, simply by changing the state of the pin. In order to drive the 6 LED matrix above, the two pins corresponding to the LED we wish to light are connected to 5 V (I/O pin 'high' = binary number 1) and 0 V (I/O pin 'low' = binary 0) while the third pin is set in its input state. In doing so, current leakage out of the third pin is prevented, ensuring that the LED wished to be lit is the only one lit. Current will still flow across alternate paths (an alternate 2-LED path exists for every pair of pins in the 3-pin diagram, for example), but the reduced voltage drop across those LEDs in multi-LED paths will not be enough that they actually significantly illuminate. This effect is further reduced in the variant with individual resistors.

By using tri-state logic, the matrix can theoretically be expanded to any size, as long as pins are available. For n pins, n*(n-1) LEDs can be in the matrix. Any LED can be lit by applying 5 V and 0 V to its corresponding pins and setting all of the other pins connected to the matrix to input mode.

Expanding: bigger and brighter

The 3-wire circuit can be rearranged to this near-equivalent matrix (resistors have been relocated).

3-pin configuration for identical LEDs and only one LED powered at a time
3-pin configuration for different LEDs, multiple LEDs can be powered at the same time

This emphasizes the similarities between ordinary grid multiplex and charlieplex, and demonstrates the pattern that leads to "the n-squared minus n" rule.

In typical on a circuit board usage the resistors would be relocated at the top of the columns and connected to the input pin. This setup, however, is suitable only when identical LEDs are used and not more than one of them is lit at a time, as simultaneously driving multiple parallel LEDs over a single resistor would significantly reduce their lifetime due to manufacturing tolerances in their forward voltages.

In the second configuration with individual resistors, the relocated resistors make it possible to use different kinds of LEDs and to light the multiple LEDs at the same time row-by-row, instead of requiring that they be lit individually. The row current capacity would be boosted by an NPN emitter follower instead of the typically much weaker I/O pin.

Problems with charlieplexing

Refresh rate

Because only a single set of LEDs, all having a common anode or cathode, can be lit simultaneously without turning on unintended LEDs, charlieplexing requires frequent output changes, through a method known as flickering. When flickering is done, not all LEDs are lit quite simultaneously, but rather one set of LEDs is lit briefly, then another set, then another, and eventually the cycle repeats. If it is done fast enough, they will appear to all be on, all the time, to the human eye (Persistence of vision). In order for a display to not have any noticeable flicker, the refresh rate for each LED must be greater than 50 Hz. Suppose 8 tri-state pins are used to control 56 LEDs via charlieplexing, which is enough for 8 7-segment displays (without decimal points). Typically 7-segment displays are made to have a common cathode, sometimes a common anode, but without loss of generality suppose it is a common cathode. All LEDs in all 8 7-segment displays cannot be turned on simultaneously in any desired combination via charlieplexing. It is impossible to get 56 bits of information directly from 8 trits (the term for a base-3 character, as the pins are 3-state) of information, as 8 trits fundamentally comprises 8*log(3)/log(2) or about 12.7 bits of information, which falls far short of the 56 bits required to turn all 56 LEDs on or off in any arbitrary combination. Instead, the human eye must be fooled by use of a flicker. Only one 7-segment display, one set of 7 LEDs can be active at any time. The way this would be done is for the 8 common cathodes of the 8 displays to each get assigned to its own unique pin among the 8 I/O ports. At any time, one and only one of the 8 controlling I/O pins will be actively low, and thus only the 7-segment display with its common cathode connected to that actively low pin can have any of its LEDs on. That is the active 7-segment display. The anodes of the 7 LED segments within the active 7-segment display can then be turned on in any combination by having the other 7 I/O ports either high or in high-impedance mode, in any combination. They are connected to the remaining 7 pins, but through resistors (the common cathode connection is connected to the pin itself, not through a resistor, because otherwise the current through each individual segment would depend on the number of total segments turned on, as they would all have to share a single resistor). But to show a desired number using all 8 digits, only one 7-segment display can be shown at a time, so all 8 must be cycled through separately, and in a 50th of a second for the entire period of 8. Thus the display must be refreshed at 400 Hz for the period-8 cycle through all 8 segments to make the LEDs flash no slower than 50 times per second. This requires constant interruption of whatever additional processing the controller performs, 400 times per second.

Peak current

Due to the decreased duty cycle, the current requirement of a charlieplexed display increases much faster than it would with a traditionally multiplexed display. As the display gets larger, the average current flowing through the LED must be (roughly) constant in order for it to maintain constant brightness, thus requiring the peak current to increase proportionally. This causes a number of issues that limit the practical size of a charlieplexed display.

  • LEDs often have a maximum peak current rating as well as an average current rating.
  • If the microcontroller code crashes, and a one-led-at-a-time charlieplex is being used the single LED left lit is under much higher stress than it would be in a row-at-a-time charliplexed display or in a traditionally multiplexed display increasing the risk of a failure before the fault is spotted.

Requirement for tristate

All the outputs used to drive a charlieplexed display must be tristate. If the current is low enough to drive the displays directly off the I/O pins of the microcontroller this is no problem but if external tristates must be used then each tristate will generally require two output lines to control, eliminating most of the advantage of a charlieplexed display. Since the current from microcontroller pins is typically limited to 20 mA or so this severely restricts the practical size of a charlieplexed display. However, it can be done by enabling one segment at a time.[3]

Complexity

Charlieplex matrixes are significantly more complicated, both in the required PC Board layout and microcontroller programming, than are traditional multiplex matrices. This increases design time. Soldering components can also be more time consuming than for multiplexed LED arrays. A balance between complexity and pin use can be achieved by charlieplexing several pre-built multiplexed LED arrays together.[4]

Forward voltage

When using LEDs with different forward voltages, such as when using different color LEDs, some LEDs can light when not desired.

In the diagram above it can be seen that if LED 6 has a 4v forward voltage, and LEDs 1 and 3 have forward voltages of 2v or less, they will light when LED 6 is intended to, as their current path is shorter. This issue can easily be avoided by comparing forward voltages of the LEDs used in the matrix and checking for compatibility issues. Or, more simply, using LEDs that all have the same forward voltage.[5][6][7]

LED failure

If a single LED fails, either by becoming an open circuit, by becoming a short-circuit, or becoming leaky (developing a parasitic parallel resistance which allows current in both directions), the impact will be catastrophic for the display as a whole and furthermore the actual problem LED may be notoriously difficult to identify, as not just a single but potentially large set of LEDs which should not be lit may all come on together, and without detailed knowledge of the circuit, the relation between which LED is bad and what set of LEDs all come on together cannot be easily established.

If the failed LED becomes an open circuit, the voltage between the LEDs 2 electrodes may build up until it finds a path through two LEDs. There are as many such paths as there are pins used to control the array minus 2; if the LED with anode at node m and cathode at node n fails in this way, it may be that every single pair of LEDs in which one's anode is node m, cathode is p for any value of p (with the exceptions that p cannot be m or n, so there are as many possible choices for p as the number of pins controlling the array minus 2), along with the LED whose anode is p and cathode is n, will all light up.

If there are 8 I/O pins controlling the array, this means there will be 6 parasitic paths through pairs of 2 LEDs, and 12 LEDs may be unintentionally lit, but fortunately this will only happen when the one bad LED is supposed to come on, which may be a small fraction of the time, and will exhibit no deleterious symptoms when the problem LED is not supposed to be lit. If the problem is a short between nodes x and y, then every time any LED U with either x or y as its anode or cathode and some node z as its other electrode is supposed to come on (without loss of generality, suppose U's cathode is connected to x), the LED V with cathode y and anode z will light as well, so any time EITHER node x or y is activated as an anode OR a cathode, two LEDs will come on instead of one. In this case, it lights only one additional LED unintentionally, but it does it far more frequently; not merely when the failed LED is supposed to come on, but when ANY LED which has a pin in common with the failed LED is supposed to come on.

The problem elements become especially difficult to identify if there are two or more LEDs at fault. What this means is that unlike most methods in which the loss of a single LED merely causes a single burned-out segment, when charlieplexing is used, one or two burned-out LEDs, whatever the mode of failure, will almost certainly cause a catastrophic cascade of unintended lightings of the LEDs that still work, very likely rendering the entire device completely and immediately unusable. This must be taken into account when considering the required lifetime and failure characteristics of the device being designed.

Input data multiplexing

Charlieplexing can also be used to multiplex digital input signals into a microcontroller. The same diode circuits are used, except a switch is placed in series with each diode. To read whether a switch is open or closed, the microcontroller configures one pin as an input with an internal pull-up resistor. The other pin is configured as an output and set to logic-low. If the input pin reads low then the switch is closed, and if the input pin reads high then the switch is open.[8]

One potential application for this is to read a standard (4×3) 12-key numeric keypad using only 4 I/O lines. The traditional row-column scan method requires 4 + 3 = 7 I/O lines. Thus charlieplexing saves 3 I/O lines; however it adds the expense of 12 diodes, (since the diodes are only free when LEDs are used). This reference[8] shows a variation on the circuit that only needs 4 diodes, however that method qualifies as lossy compression, because when certain combinations of buttons are pressed simultaneously, those signals interfere with the microcontroller's ability to read certain other buttons. The microcontroller can always detect when the data is corrupt, but there is no guarantee it can sense the original key presses, unless only one button is pressed at a time. (However, it is probably possible to arrange the circuit so that if at most any two adjacent buttons are pressed, then no data loss will occur.) Basically though, the input is only loss-less on the 4 diode circuit if only one button is pressed at a time, or if certain problematic multiple key presses are avoided. In the 12 diode circuit, this is not an issue, and there is always a one-to-one correspondence between button presses and input data. However, there are so many diodes that are required to use the method (especially for larger arrays) that there is generally no cost savings over the traditional row-column scan method, unless for some reason the cost of a diode is only a fraction of the cost of an I/O pin, where that fraction is one over the number of I/O lines.

Resources

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  1. maximintegrated.com
  2. Medworks's page about the Charlieplexed clock in the picture.
  3. 'Almost no Part Clock' using charlieplexed 7-segment LED displays.
  4. Michael E Rule. Charlieplexing with LED dot matrix modules. Accessed Template:Dts. Alternate Mirror
  5. Maxim's appnote on charlieplexing use in their chips.
  6. This Instructables article explains both the theory and how to implement the design.
  7. Don Lancaster's Tech Musings #152 is where the idea of charlieplexing originated.
  8. 8.0 8.1 electronicdesign.com, Electronic Design Magazine, 1 page article on charlieplexing for input data